


A mixture
is the working point that modern engine management systems employing fuel injection attempt to achieve in light load cruise
situations. For gasoline fuel, the stoichiometric
air/fuel mixture is approximately 14.7; i.e. the approximate mass of air is
14.7 mass of fuel. Any mixture less than 14.7 to 1 is considered to be a rich mixture,
any more than 14.7 to 1 is a lean mixture - **given perfect (ideal) "test"
fuel (gasoline consisting of solely n-heptane
and iso-octane)***.
In
reality, most fuels consist of a combination of heptane,
octane, a handful of other alkanes, plus additives including
detergents, and possibly oxygenators such as MTBE (methyl tert-butyl ether) or ethanol/methanol.
These
compounds all alter the stoichiometric ratio, with
most of the additives pushing the ratio downward (oxygenators bring extra
oxygen to the combustion event in liquid form that is released at time of
combustions; for MTBE-laden fuel, a stoichiometric ratio can be as low as 14.1:1). Vehicles using an oxygen sensor(s) or other feedback-loop to control fuel to air
ratios (usually by controlling fuel volume) will usually compensate automatically for
this change in the fuel's stoichiometric rate by
measuring the exhaust gas composition, while vehicles without such controls
(such as most motorcycles until recently, and cars predating the mid-1980s) may
have difficulties running certain boutique blends of fuels (esp. winter fuels
used in some areas) and may need to be rejetted (or otherwise have the fueling ratios altered) to
compensate for special boutique fuel mixes. Vehicles using oxygen sensors enable the air-fuel ratio to be monitored by an air fuel ratio meter.
Lean
mixtures produce hotter combustion gases than a stoichiometric
mixture, so much so that pistons can melt as a result. Rich mixtures produce cooler
combustion gases than a stoichiometric mixture,
primarily due to the excessive amount of carbon which oxidizes to form carbon
monoxide, rather than carbon dioxide. The chemical reaction oxidizing carbon to
form carbon monoxide releases significantly less heat than the similar reaction
to form carbon dioxide.(Carbon monoxide retains
significant potential chemical energy. It is itself a fuel whereas carbon
dioxide is not.) Lean mixtures, when consumed in an internal combustion
engine, produce less power than the stoichiometric mixture.
Similarly, rich mixtures return poorer fuel efficiency than the stoichiometric mixture. (The mixture for the best
fuel efficiency is slightly different from the stoichiometric
mixture.)
In
theory a stoichiometric mixture has just enough air
to completely burn the available fuel. In practice this is never quite
achieved, due primarily to the very short time available in an internal
combustion engine for each combustion cycle. Most of the combustion process completes in approximately
4-5 milliseconds at an engine speed of 6000 rpm. This is the time that elapses
from when the spark is fired until the burning of the fuel air mix is
essentially complete after some 80 degrees of crankshaft rotation.
A
stoichiometric mixture unfortunately burns very hot
and can damage engine components if the engine is placed under high load at
this fuel air mixture. Due to the high temperatures at this mixture, detonation
of the fuel air mix shortly after maximum cylinder pressure is possible under
high load (referred to as knocking or
pinging). Detonation can cause serious engine damage as the uncontrolled
burning of the fuel air mix can create very high pressures in the cylinder. As
a consequence stoichiometric mixtures are only used under light load conditions.
For acceleration and high load conditions, a richer mixture (lower air-fuel
ratio) is used to produce cooler combustion products and thereby prevent
detonation and overheating of the cylinder head.
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In
addition to the ignition timing, the other aspect of vehicle tuning that is
most commonly addressed is the fuel delivery. The amount of fuel being
sent into the combustion chambers is commonly measured as an "air / fuel
ratio" which is just like it sounds - a number representing the ratio of
the amount of air to the amount of fuel being burned in the engine. An
internal combustion engine mixes fuel with oxygen in the air and then ignites
that mixture with a spark plug. From a strictly scientific point of
view, the optimum mixture of air and common gasoline is around 14.6 parts of
air to every one part of fuel for an air/fuel ratio of 14.6:1. At this
ratio and under the right conditions, all of the gasoline and all of the oxygen
can burn leaving nothing except for the combustion products. This is
called the "stochiometric" ratio.
It is just like the ratio of 2:1 for hydrogen and oxygen, as when they react
(or burn) in that ratio and under the right conditions, everything is used up
and only water (or H2O) is left. Fortunately for us, the oxygen in the
air is never completely used up when gasoline is burned. The main reason
for this is the fact that air is only 20% oxygen, and the remaining 80% is
comprised of things that will interfere with a perfect reaction. If one
were to mix gasoline with pure oxygen, the stochiometric
ratio would be approximately 3:1 and the reaction would be entirely more
dramatic with a much greater chance of a "complete burn."
Higher
ratios, or mixtures that contain more air than what is
desired are considered "lean." Lower ratios,
or mixtures that contain more gasoline that what is desired are considered
"rich." The two terms are used much like "retarded"
and "advanced" when describing ignition timing.
Historically, the terms were used to describe deviations from stochiometric, much like "retarded" and
"advanced" were used to describe deviations from TDC, but they can
also be used to describe deviations from the desired point and changes to the
current state. "Leaning" the mixture means adding air (or
reducing fuel) and "richening" the mixture means adding fuel (or
reducing air.)
Since
there is always some oxygen left in the exhaust gas stream of a running engine,
we have an easy way of measuring the air/fuel ratio. An "oxygen
sensor" can be used to measure the percentage of oxygen left in the gas
stream, and a computer or other electronic device can be used to back-calculate
the air/fuel ratio that will result in that particular oxygen percentage.
"Narrow-band" oxygen sensors respond with a voltage output that is
sent to the computer that is between 0 and 1 volt. "Wide-band"
oxygen sensors send a 0 to 5 volt signal which allows for a much higher resolution
and are therefore much better for tuning. "Lambda" is a
commonly used term that is used in place of the air/fuel ratio number, as many
devices use or report lambda values. A lambda of 1.0 is equal to the stochiometric ratio (14.6:1 for air/gasoline) and is
adjusted accordingly - a lambda of 0.82 equals a 12:1 air/fuel ratio.
The
"best" air/fuel ratio for a particular vehicle is a matter of great
debate and I will do my best to avoid that debate in this article. Simply
put, there are a number of factors that one must consider in determining the
best ratio, including power, safety, and fuel economy. Fuel economy is
the easiest to understand, as a lower air/fuel ratio means more fuel and
obviously lower fuel economy. As far as safety is concerned, richer is
considered safer (to a point) as the extra fuel helps things run cooler.
The lower temperatures help reduce the chance of auto-ignition and
can literally keep engine components from melting. The safest air/fuel ratios are continuously being debated, but it is
widely accepted that 13:1 is a good ratio for normally aspirated engines and
12:1 is good for forced induction engines.
Many
choose to go even richer, even 11.5:1. Auto-ignition (or
"detonation" or "knocking") is considered a critical
concern with rotary engines, and many tuners choose to go even richer than
that. One must also keep in mind that these "safe" ratios are
considered safe because they have been tried with many thousands of vehicles
over many years by dyno operators that use the same
equipment that most people are likely to encounter. Therefore, a safety
margin that takes into account the accuracy of that equipment is inherently
factored in. If it were common for turbocharged cars to blow up at 12:1
as measured on commonly used equipment, then the "safe" air/fuel
ratio would have been lowered.
As
far as power is concerned, I'll say only this: Every vehicle is different. If one wants to find the best
air/fuel ratio for generating power, one should put the vehicle on a dyno and test it.
Many
believe that a particular ratio will result in the most power under any
circumstances, and that belief is just too narrow-minded. There are far
too many factors involved to make such blanket statements.
Example:
